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Case Study of Automated Visual Inspection: Example of Metal Parts Classification Inspection Using AI

A case study of automating visual inspection using AI to classify metal parts flowing on a conveyor!

In the inspection of metal parts with many similar features flowing on the conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that performs variety identification inspections during transport. While it is possible to distinguish specific varieties with conventional inspection equipment, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be conducted on the conveyor without creating a separate inspection system. ■ Realization of image processing inspection equipment using AI. ■ Since inspections are conducted on the line, it is possible to reduce inspection processes and personnel. ■ The equipment can be modified depending on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Case Study of Automated Appearance Inspection: Example of Foreign Object Separation Inspection Using AI

A case study of the automation of visual inspection that determines waste and foreign objects other than products flowing on the conveyor as outside the inspection target, inspecting only the products!

Would you like to switch from "visual inspection" to "automated inspection using cameras" to exclude debris and foreign objects contained in products flowing on the conveyor and only inspect the products? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that ignores foreign objects during transport and performs appearance inspections solely on the products. While it is possible to ignore specific foreign objects and conduct inspections with conventional inspection devices, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be performed on the conveyor without creating a separate inspection system ■ Realization of image processing inspection devices using AI ■ Addresses defects that were difficult to detect with conventional inspection systems ■ The device can be modified based on the inspection content *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

  • Image Processing Software
  • Recognition Appearance Inspection System

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We will perform extraction of IC chips arranged on the tray, check for different varieties, and determine their orientation.

We will conduct a quantity inspection of devices such as IC chips arranged on a tray and perform a series of tasks up to printing the label seal at the time of sealing.

The specifications of trays vary, making it labor-intensive to confirm quantities and check for contamination with different varieties!! We conduct quantity confirmation and checks for contamination with different varieties and orientation of devices such as IC chips arranged in various standard trays. If there are no issues, we introduce a system that prints labels to be affixed during sealing at the same time【Instruction manual available】. ADDI Co., Ltd. has been able to accommodate a wide range of customer needs through years of expertise in developing inspection equipment. Additionally, our know-how allows us to provide delivery solutions tailored to customer requests. "Our company's work style is difficult to automate," "We have requested support from various companies in the past, but were turned down." The image processing visual inspection system "iVision" solves these problems! *For details, please download the catalog in PDF format. First, we confirm with our customers "what" and "in what condition" they want to conduct inspections, then we consider appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Introduction to Image Processing Visual Inspection Systems (For Those Considering Automation)

What does the automation of visual inspection mean? I'll explain content that you can't ask people about now. [Introductory book available!!]

"Are you facing any of these issues?" - You are conducting visual inspections, but there are many oversights and complaints. - You are unable to supplement inspectors, causing delays in inspection work. - You have been advised by your delivery destination to automate inspections. Are you struggling with visual inspections? "I am in trouble, but I don't really understand what inspection automation means." This is good news for those who are still in the consideration stage. We will explain the mechanism and benefits of automated inspection in an easy-to-understand manner. First, please download the introductory book and consider it. Our company will conduct free verification for your inspection targets and report the results to you. Feel free to contact us even if you are just wondering if it can be inspected!

  • Image Processing Software
  • Recognition Appearance Inspection System

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Introduction to Image Processing Visual Inspection Systems (Introduction to Various Benefits of Automation)

What are the benefits of automating visual inspections? In addition to the pass/fail judgment function, we will introduce various applications. [Introductory book available]

"Are you facing any concerns?" - You want to connect inspection results to process improvements, but you're not sure how. - The results from inspectors vary, making it difficult to gather accurate statistics. - You have been asked to provide documentation from the production side for process improvements. Are you experiencing any issues as you implement automation in visual inspections? "I am struggling, but I don't fully understand the other benefits of inspection automation." This is good news for those who are still in the consideration phase. We will briefly explain how to effectively utilize the results of automated inspections. First, please download the introductory book and consider it.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Benefits of automatic inspection using image processing devices (systems)

Automatic aggregation of inspection results: Introducing the benefits that lead to process improvement!

What are the advantages of automating visual inspections compared to manual inspections? This includes an explanation of the use of inspection results! We will provide an introductory book. ADDI Co., Ltd. not only assists in building inspection systems but also in aggregating inspection results and creating software tailored to our customers' needs. We have transformed various consultations into reality, such as "I want to build a system that includes feedback on inspection results and other functionalities." [Contents of the Introductory Book, Application Edition 1] ■ How to utilize inspection results ■ Advantages of automating visual inspections ■ Another method of utilizing inspection results We are currently offering an introductory book that clearly explains the various uses of inspection results beyond inspection judgments for customers who are considering or will consider automating their inspection systems! *For details, please download the catalog in PDF format.

  • Image Processing Software
  • Recognition Appearance Inspection System

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